Prefacbricate Piping
Prefacbricate piping
Pipe prefabrication is manufacturing pieces of pipelines in a factory instead at the construction site. This enables utilization of better tools and working conditions. This results in higher productivity and better quality. It also reduces the lead time at the construction site. KAIKE-P owns several installations for prefabrication activities. More specifically, we profit from a state-of-the-art prefabrication workshop with a covered area of 80000+ ㎡, located in Shanghai. Designed in accordance with the optimum production process workflow, this enables KAIKE-P to carry out projects in a flexible and competitive manner.
Your Professional Prefacbricate Piping Supplier
Shanghai KAIKE Pipe Technology Co., Ltd. is a reputable AAA listed pipe fittings manufacturer in China,covering an area of 66666㎡ (80000+ ㎡in stage II) and with technician and engineers more than 30 personal. Its main products include BW pipe fittings(SMLS or welded), steel flange, forged pipe fittings as well as prefabricated spools and manifolds,and also can produce according to customers' drawings and requirements.
Why choose us
Our Certifications
KEK has obtained ISO9001, ISO14001, ISO18001, CE/PED, API certification and TS pressure pipe component special equipment manufacturing license, as well as Russia's EAC continuous certification.
OEM/ODM Service
OEM and ODM are both acceptable. The material, color, style can customize, the basic quantity we will advise after we discuss.
After-sale service
We have a complete after-sales service system, so you can purchase with confidence.
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![Carbon Steel Welded Prefabricate Piping]()
Carbon Steel Welded Prefabricate PipingFabricated Pipe Spool Parts Reducer – Concentric reducer, eccentric reducer Pipes – Seamless/welded Tee – Equal Tee, Unequal Tee Flanges – Blind, weld neck, slip-on, etc. Elbow –...read more -
![Super Duplex Stainless Steel Prefabricate Piping]()
Super Duplex Stainless Steel Prefabricate PipingFabricated Pipe Spool Parts Reducer – Concentric reducer, eccentric reducer Pipes – Seamless/welded Tee – Equal Tee, Unequal Tee Flanges – Blind, weld neck, slip-on, etc. Elbow –...read more -
![Stainless Steel 304/316 Prefabricate Piping]()
Stainless Steel 304/316 Prefabricate PipingFabricated Pipe Spool Parts Reducer – Concentric reducer, eccentric reducer Pipes – Seamless/welded Tee – Equal Tee, Unequal Tee Flanges – Blind, weld neck, slip-on, etc. Elbow –...read more -
![Stainless Steel 304 Prefabricate Piping]()
Stainless Steel 304 Prefabricate PipingFabricated Pipe Spool Parts Reducer – Concentric reducer, eccentric reducer Pipes – Seamless/welded Tee – Equal Tee, Unequal Tee Flanges – Blind, weld neck, slip-on, etc. Elbow –...read more -
![Stainless Steel 316 Prefabricate Piping]()
Stainless Steel 316 Prefabricate PipingFabricated Pipe Spool Parts Reducer – Concentric reducer, eccentric reducer Pipes – Seamless/welded Tee – Equal Tee, Unequal Tee Flanges – Blind, weld neck, slip-on, etc. Elbow –...read more
Benefits of Prefacbricate Piping
Pipe prefabrication offers numerous benefits, including:
Improved Quality Control
In a controlled factory environment, it is easier to ensure that each component is manufactured according to the required standards, which minimizes the risk of defects, errors, or inconsistencies. This results in higher quality, more reliable piping systems.
Time and Cost Savings
Prefabrication eliminates the need for on-site cutting, fitting, and welding, which can be time-consuming and expensive. By manufacturing the components in a controlled environment, fabrication time can be reduced, and the overall construction schedule can be accelerated, saving time and money.
Increased Safety
Prefabrication eliminates many of the risks associated with on-site construction, such as falls, electrocution, and other hazards. Workers can assemble the components in a safer environment and then transport them to the construction site for installation.
Greater Flexibility
Pipe prefabrication offers greater flexibility in terms of customization and scalability. Manufacturers can produce customized components to meet specific project requirements, and modular spools can be assembled in different sizes and configurations to suit various site conditions.
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Fabricated pipes sizes: |
1/4" to 48", Custom O.D and I.D |
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Schedule: |
Sch20, Sch30, Sch40, STD. Sch80, XS, Custom thickness |
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Type: |
Welded pipe, Fabricated pipe, |
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Length: |
Custom length |
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Ends: |
Plain end, Beveled end, |
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Inspection: |
Customer inspection and Third party inspection |
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Apprications: |
Chemical industries, Paper manufacturing, Power and petrochemical plant, Pharmaceutical, Liquid gas transportation, Water filtration plants, Sewage disposal plants, Wastewater treatment plants, Pumping stations and industrial plants. |
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Carbon steel |
ASTM A53 Welded and Seamless pipe, black and galvanized |
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ASTM A106 Seamless CS pipe for high temperature services |
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ASTM A672 Electric fusion welded steel ppe for high pressure service at moderate temperature services |
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ASTM A333 Seamless and welded steel pipe for low temperature services |
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ASTM A671 Electric fusion welded steel pipe for low temperature services |
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Stainless steel |
ASTM A312 Seamless and welded steel pipe for low temperature services |
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Alloy steel |
ASTM A335 Seamless ferritic alloy steel pipe for high temperature services |
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ASTM A691 Carbon and alloy steel pipe, electric fusion welded for high pressure services at high temperature |
TYPES OF PREFABRICATED PIPING
There is virtually no limit to the type of piping and pieces that we can prefabricate for your project. The most common request we get is for pipe spools. These sections of a piping system can be fitted with other elements to make installation easier, such as flanges, valves, elbows, tees and more. With prefabricated pipe spools, you’ll benefit from a more accurate cut and weld than you may be able to do on-site. Our team will also inspect and test each product before it ships so you can be sure that nothing has been overlooked.
Comprehensive Pre-Fabricated Piping Services for Various Sizes and Thicknesses
Design and Engineering: Our experienced engineers collaborate with you to understand your project requirements and design specifications. Whether you need piping of small or large diameters, thin or thick walls, we develop precise piping plans that optimize efficiency, ensure proper flow dynamics, and comply with applicable codes and standards.
Material Selection: We provide pre-fabricated piping services using a variety of materials, including carbon steel, stainless steel, alloy steel, and non-ferrous metals. Our experts assist you in selecting the most suitable material based on factors such as corrosion resistance, pressure rating, temperature range, and specific project requirements, regardless of the pipe size or thickness.
Cutting and Preparation: Our advanced cutting equipment enables us to accurately and efficiently cut pipes of varying sizes and thicknesses to the required lengths and angles. Whether it's a small or large diameter pipe, or a thin or thick-walled pipe, we employ precise cutting methods such as sawing, shearing, and plasma cutting to ensure clean edges and precise dimensions.
Welding and Assembly: Our skilled welders specialize in joining pre-cut pipe segments of different sizes and thicknesses. Using industry-standard welding techniques, including TIG, MIG, and stick welding, we ensure strong welds, proper alignment, and dimensional accuracy during the assembly process.
Pressure Testing: We conduct pressure testing on pre-fabricated piping of various sizes and thicknesses to verify the integrity and performance of the joints and connections. Our experienced technicians utilize hydrostatic or pneumatic testing methods to validate the pipes' strength and identify any leaks or weaknesses, ensuring reliable and durable piping systems.
Surface Preparation and Coating: We provide surface preparation and coating services for pre-fabricated piping, regardless of the pipe size or thickness. This includes cleaning, sandblasting, and applying protective coatings or linings as per your project's specifications, ensuring enhanced durability and corrosion resistance.
Quality Assurance: Our stringent quality control processes ensure that each pre-fabricated piping project meets or exceeds industry standards, regardless of the pipe size or thickness. We conduct dimensional checks, weld inspections, visual examinations, and adhere to applicable codes and regulations to ensure the highest level of quality.
Documentation and Certifications: We provide comprehensive documentation and certifications for our pre-fabricated piping projects, regardless of the pipe size or thickness. This includes material test reports, compliance certificates, and other relevant documentation to ensure transparency and compliance with industry standards and regulations.
On-Time Delivery and Support: Timely delivery is crucial to the success of your project, regardless
We can maximize efficiency, save costs and minimize downtime for our clients. We provide quality, prefabricated piping ready to be installed. Our pipefitters will field verify all dimensions prior to fabrication. If we are permitted to field verify first, the pipe is guaranteed to fit in the field.
Our precision equipment ensures accurate cutting, fitting and welding. We can fabricate piping skids to exact specifications. We commonly work with carbon steel, stainless steel and high
alloy metals.
Transporting
We not only fabricate, assemble, inspect, and disassemble process piping and structural steel, but we also move the finished product with our vehicles to your project location, saving you on transportation costs.
Our Certificate
FAQ
We're professional prefacbricate piping manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to wholesale high-grade prefacbricate piping at low price from our factory. Contact us for cheap products.
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